STATICS & STRENGTH OF MATERIALS - Example

A compound shaft is attached to a fixed wall as shown below. Section AB is made of brass. Sections BC and CD are made of steel. If the allowable shear stress for steel and brass are:
t steel = 18,000 psi t brass = 12,000 psi
A. Determine the maximum torques which could be applied at points D, C, & B (TD,TC, & TB) without exceeding the allowable shear stress in any section of the shaft.
B. Using the torques found in part A, determine the resultant angle of twist of a point on end D with respect to a point on end A.

The modulus of rigidity for steel = 12 x 106 lb/sq. in.
The modulus of rigidity for brass = 6 x 10
6 lb/sq. in.

Part A:
Section I:
From equilibrium condtions:
Sum of Torque = TCD - TD = 0; So TD = TCD
Then: tsteel = TCD r / J
18,000 lb/in2 = TCD(.375in) /[3.1416 * (.75 in)4 / 32]
Solving: TCD = TD = 1491 in-lb = 124 ft-lb

Section II:
From equilibrium condtions:
Sum of Torque = TBC - TCD - 124 ft-lb = 0; So TC = (TBC - 124 ft-lb)
Then tsteel = TBCr / J
18,000 lb/in2 = TBC(.5in) /[3.1416 * (1 in)4 / 32]
Solving: TBC = 3534 in-lb = 295 ft-lb
T
C
= (295 ft-lb - 124 ft-lb) = 171 ft-lb

Section III:
From equilibrium condtions:
Sum of Torque = -TAB + TB - 171 ft-lb - 124 ft-lb = 0; So TB = (TAB + 171 ft-lb + 124 ft-lb)
Then tbrass = TABr / J
12,000 lb/in2 = TAB(1 in) /[3.1416 * (2 in)4 / 32]
Solving: TAB = 18,850 in-lb = 1570 ft-lb.
T
B
= (1570 ft-lb + 171 ft-lb + 124 ft-lb) = 1865 ft-lb

Part B:
Resultant angle of twist:
f
AB = TL/JG = (1,570 ft-lb)(12 in./ft)(1 ft)(12 in/ft)/[(3.1416 * (2 in)4 / 32)(6x106 lb/in2)] = .024 radians (ccw)
f
BC = TL/JG = (245 ft-lb)(12 in./ft)(1 ft)(12 in/ft)/[(3.1416 * (1 in)4 / 32)(12x106 lb/in2)] = .0361 radians (cw)
f
CD = TL/JG = (124 ft-lb)(12 in./ft)(1 ft)(12 in/ft)/[(3.1416 * (.75 in)4 / 32)(12x106 lb/in2)] = .0479 radians (cw)
fTotal = + fAB - fBC -fCD = .06 radians (cw)

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